Introduction to Indian Standard IS 1545 cover Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers. This standard specifies the manufacturing, chemical and physical requirements and testing of Solid Drawn Copper and Copper Alloy Tubes for Condensers and Heat Exchangers.
Specification of IS 1545
IS 1545 specifies the quality parameters or characteristics of the Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers as follows:
(i) Chemical Composition
(ii) Dimension and Tolerance
(iii) Freedom from defects
(iv) Tensile Test
(v) Hardness Test
(vi) Flattening Test
(vii) Eddy Current test
(viii) Hydrostatic Test
(ix) Pneumatic Test
(x) Microscopic Examination
(xi) Ammonia Vapour Cracking test
(xii) Mercurous Nitrate test
Mandate for ISI Mark Certification of Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers (IS 1545) :
Under section 14 of Bureau of Indian Standards Act, 1986 (63 of 1986), the Ministry of Commerce and Industry after consulting the Bureau of Indian Standards has issued the Quality control order. As per the Quality control order, all the manufacturers of Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers are obligated to obtain ISI Mark Certification.
Types of Solid Drawn Copper and Copper Alloy Tubes for Condensers and Heat Exchangers covered under IS 1545
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“Licence is granted to use Standard Mark on Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers as per IS 1545:1994”.
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Types / Scope of license
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Grade – Cu-DLP, Cu-DHP, CuZn30As,……
Condition – As Drawn(HD), As Drawn and End Annealed, Half Hard (HB), Temper Annealed (TA), Annealed (O)
Size - Outside Diameter from …xx…mm to up to and including ….xx… mm, Wall Thickness from ….xx…mm to up to and including ….xx… mm
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Process of Solid Drawn Copper and Copper Alloy Tubesb Certification under BIS Scheme-I
Procedure to obtain BIS Certification of Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers to use ISI mark as per IS 1545
Requirements for Solid Drawn Copper and Copper Alloy Tubes Certification in India
- Conformity of Raw Material as per IS 1545
- In-house testing laboratory for mandatory tests
- Competent Quality Control Personnel
- Adherence to the BIS guidelines for Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers as per Indian standard IS 1545
- There are 3 major categories of documents required to get the BIS license:
a. Administrative Details
b. Technical Details
c. Quality Control Personnel Details
d. Commercial Details
Cost for Solid Drawn Copper and Copper Alloy Tubes Certification under BIS
Expenses involved in obtaining BIS certificate for Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers as per IS 1545 under the Product Certification (Scheme-I) of BIS :
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S No.
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Particular
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Amount (INR)
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Remarks
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1.
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Application Fee
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1000
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To be paid directly to BIS
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2.
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Audit Fee
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7000
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To be paid directly to BIS
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3.
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License Fee
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1000
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To be paid directly to BIS
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4.
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Sample Testing Fee
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As Applicable
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To be paid directly to BIS (Testing charges vary from product to product and lab to lab.)
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5.
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Minimum Advance Marking Fee
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As per actual
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To be paid directly to BIS (Marking fee varies as per Indian Standard)
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6.
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Renewal Fee
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1000
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To be paid directly to BIS
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7.
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Inclusion Fee
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5000
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To be paid directly to BIS
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8.
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ERCS Pvt Ltd Service Fee
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Please contact info@elitasrcs.com
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Remarks
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Including all the taxes
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- In the certification process, product testing is the most important stage as it determines whether the quality of the product meets Indian standards.
- For the same purpose, investments in testing facilities are required to install test equipment for internal factory test laboratories.
- Apart from charges mentioned above in the table, we may ask you to pay/reimbursement for a Pre-Visit at your Factory Premises to ensure the conformity of your product as per the relevant Indian Standard & BIS guidelines.
Role of ERCS Private Limited in getting your product certified :
To get BIS certification and produce a standard quality product, the manufacturer must ensure that their product must follow the specified Indian Standard Specifications (ISS) which we directly interpret to you from the BIS officials as per the Indian Standards.
ECRS Private Limited will be your friend, philosopher and guide in the whole process of getting your product certified by the concerned authorities/ departments.
Scope of work by ECRS Private Limited:
a. Ensuring the conformity of your product as per IS 1545:
ERCS Pvt. Ltd. has developed a vast network within the Copper Industry various BIS departments to assist for ensuring conformity of the product Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers according to IS 1545.
b. Effective documentation with the awareness of the BIS guidelines:
In order to facilitate the manufacturing industry in obtaining BIS certifications, guidelines have been developed. Our team has the experience of completing over 450 projects and technically competent acquaintances in various Industries.
We are familiar with the Indian Standard Specifications & BIS guidelines and deliver the most suitable interpretation to the Quality Control Personnel so we can do a reliable and effective documentation of your product in accordance with the BIS guidelines.
c. A pre-visit can be paid at your factory premises:
In the process of getting BIS certification, the officer from BIS authority visits the factory for inspection. In order to get good results, the BIS inspection should go smoothly without any Non-Conformity. By keeping this goal in mind, our team will organize a pre-visit to your factory premises so that required changes can be adapted so as to remove the elements of fallibility.
d. Assistance for BIS audits:
We will explain the whole procedure of conducting a BIS inspection and make you aware of the things which need to be prepared and readily available at the time of inspection.
ISI Certification Benefits of IS 1545
Advantages of getting ISI Mark for Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers to sell in Indian Market with our help
- The term “ISI mark" means that a certain product conforms to the quality standards set up by the government.
- It is compulsory for Solid Drawn Copper and Copper Alloy Tubes for Condenser and Heat Exchangers to obtain the ISI Mark and the violators are penalized with the material seize and a significant sum as fine.
- Getting certification improves the probability of your product to survive and compete in the market.
- Customers have the tendency of buying ISI certified products as it ensured safety and standard quality. Hence, with the certified products you can win the confidence and trust of the buyer.
- With the word of mouth of such client list, you can establish your credibility in the market.
- Hence with the renowned brand, you can raise the standard and benchmark the market value of the product.