Low pressure Regulators IS 9798:2013

BIS CERTIFICATION OF LOW PRESSURE REGULATORS FOR USE WITH LIQUEFIED PETROLEUM GAS (LPG) IS 9798:2013

A gas pressure regulator is a control device that maintains a defined pressure of a system by cutting off the flow of a gas or liquid when it reaches a set pressure. Pressure regulators come in several types and configurations and they provide control in a variety of applications in oil and gas processing

Low pressure Regulators are used for –

• LPG Gas cylinder regulators

Introduction to Indian Standard IS 9798; Low pressure Regulators for use with Liquefied Petroleum Gas (LPG)

• IS 9798 cover Low pressure Regulators for use with Liquefied Petroleum Gas (LPG). This standard specifies materials, construction, performance and testing requirements for low pressure single or two stage regulators for use with liquefied petroleum gas mixtures in vapour phase up to 4.903 kN/m2 [50gf/ cm2 or 500 mm water column (WC)] outlet pressure.
• IS 9798 specifies the quality parameters or characteristics of the Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) as follows

Construction and Workmanship

Mechanical strength of connections

High temp test

Immersion test

Ageing test

Load test

Bend test

Body leakage test

Soundness

Performance test

Chattering test

Cycle test

Hydrostatic test

Clamping test

Pull out and Burst test

For more info on the product standardization click here

Mandate for ISI Mark Certification of Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) (IS 9798) :

• Under section 14 of Bureau of Indian Standards Act, 1986 (63 of 1986), the Ministry of Commerce and Industry, Department for Industrial Policy and Promotion (LR section) after consulting the Bureau of Indian Standards has issued the Pneumatic Tyres and Tubes for Automotive Vehicles (Quality control) order, 2009.
• As per the this Quality Control order, allthe manufacturers of Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) are obligated to obtain ISI Mark Certification.

Types of Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) covered under IS 9798

 

“Licence is granted to use Standard Mark as per IS 9798: 2013 with the following scope:
Name of the product	Low Pressure Regulators for use with Liquefied Petroleum Gas (LPG)
Type	Single/ Two stage regulators
Sizes	__ mm(Inlet Diameter)
End Connection	Quick coupling/ Threaded
Any other aspect	PESO approved drawing number and approval number

Procedure to obtain BIS Certification of Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) to use ISI mark as per IS 9798

For Indian Manufacturers (Standard Timeframe – 30 days) click here

For Foreign Manufacturers (Standard Timeframe – 180 days)click here

Requisites to get the BIS license for Low pressure Regulators for use with Liquefied Petroleum Gas (LPG)

Conformity of Raw Material as per IS 9798

In-house testing laboratory for mandatory tests

Competent Quality Control Personnel

Adherence to the BIS guidelines for Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) as per Indian standard IS 9798

There are 3 major categories of document required to get the BIS license:

Administrative Details

Technical Details

Quality Control Personnel Details 

Commercial Details

Expenses involved in obtaining BIS certificate for Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) as per IS 9798 under the Product Certification (Scheme-I) of BIS :

 

For Indian Manufacturers
No.	Major Charges		Amount	Remark
1.	BIS Fee	Application Fees	INR 1000	To be paid in BIS A/c directly. 20% rebate on Marking Fee for MSME units.
		Audit Charges	INR 7000
		License Fee	INR 1000
		Marking Fee	INR 46,000
2.	Testing Charges	Sample Test Fee	As Applicable	To be paid into BIS approved Lab A/c
3.	ERCS Service Fee	Consultancy & others	As per actual, (Depending upon the product and the region of factory)

For the Foreign Manufacturers
No.	Major Charges	Particulars	Amount	Remark
1.	BIS Fee	Application Fees	USD 30	To be paid into BIS A/c directly in USD (SWIFT). SAARC countries can pay in INR with GST@18%
		Audit Charges (consolidated)	USD 3200 to USD 5900
		License Fee	USD 30
		Marking Fee	USD 560
2.	Testing Charges	Sample Test Fee	As applicable	To be paid into BIS approved Lab A/c
3.	ERCS Service Fee	Consultancy & other charges	As per actual, (Depending upon the product and the location of mfg.)

• In the certification process, product testing is the most important stage as it determines whether the quality of the product meets Indian standards.
• For the same purpose, investments in testing facilities are required to install test equipment for internal factory test laboratories.
• Apart from charges mentioned above in the table, we may ask you to pay/reimbursement for a Pre-Visit at your Factory Premises to ensure the conformity of your product as per the relevant Indian Standard & BIS guidelines for its BIS certification.

Role of ERCS Private Limited in getting your product certified :

• To get BIS certification and produce a standard quality product, the manufacturer must ensure that their product must follow the specified Indian Standard Specifications (ISS) which we directly interpret to you from the BIS officials as per the Indian Standards.
• ECRS Private Limited will be your friend, philosopher and guide in the whole process of getting your product certified by the concerned authorities/ departments.

• Scope of work by ECRS Private Limited:

Ensuring the conformity of your product as per IS 9798:

ERCS Pvt. Ltd. has developed a vast network within the Cylinder, Valves and Regulator Industry & various BIS departments to assist for ensuring conformity of the product Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) according to according to IS 9798.

Effective documentation with the awareness of the BIS guidelines:

In order to facilitate the manufacturing industry in obtaining BIS certifications, guidelines have been developed. Our team has the experience of completing over 150 projects and technically competent acquaintances in various Industries.

We are familiar with the Indian Standard Specifications & BIS guidelines and deliver the most suitable interpretation to the Quality Control Personnel so we can do a reliable and effective documentation of your product in accordance with the BIS guidelines.

A pre-visit can be paid at your factory premises:

In the process of getting BIS certification, the officer from BIS authority visits the factory for inspection. In order to get good results, the BIS inspection should go smoothly without any Non-Conformity. By keeping this goal in mind, our team will organize a pre-visit to your factory premises so that required changes can be adapted so as to remove the elements of fallibility.

Assistance for BIS audits:

We will explain the whole procedure of conducting a BIS inspection and make you aware of the things which need to be prepared and readily available at the time of inspection.

Benefits of getting ISI Mark for Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) to sell in Indian Market with our help

• The term “ISI mark" means, that a certain product conforms to the quality standards set up by the government.
• It is compulsory for Low pressure Regulators for use with Liquefied Petroleum Gas (LPG) to obtain the ISI Mark and the violators are penalized with the material seize and a significant sum as fine.
• Getting certification improves the probability of your product to survive and compete in the market.
• Customers have the tendency of buying ISI certified products as it ensured safety and standard quality. Hence, with the certified products you can win the confidence and trust of the buyer.
• With the word of mouth of such client list, you can establish your credibility in the market.
• Hence with the renowned brand, you can raise the standard and benchmark the market value of the product.