ISI Certification (BIS) for FLUX CORED (TUBULAR) ELECTRODES FOR GAS SHIELDED AND SELF-SHIELDED METAL WELDING OF CARBON OR CARBON- MANGANESE STEEL IS 15769:2008

Introduction to Indian Standard IS 15769; Flux cored electrodes

• IS 15769 cover Flux cored electrodes. This standard specifies the manufacturing, chemical and physical requirements and testing of Flux cored electrodes.
• IS 15769 specifies the quality parameters or characteristics of the Flux cored electrodes as follows

• Freedom from defects
• Sizes of electrode
• Temper, Cast & Helix of Flux cored
• Uniformity of flux cored
• Material and design of coils, spools and pay off packs
• Dimension and maximum weight of spools
• Dimension and maximum weight of coils with formers
• Overall dia. And height and maximum amount of electrode contained
• All weld metal tensile test
• Impact test
• Transverse tensile test
• Longitudinal bend test
• Diffusible hydrogen test
• Chemical analysis

For more info on the product standardization click here

1. Mandate for ISI Mark Certification of Flux cored electrodes (IS 15769) :

• Under section 14 of Bureau of Indian Standards Act, 1986 (63 of 1986), the Ministry of Commerce and Industry, Department for Promotion of Industry and Internal Trade after consulting the Bureau of Indian Standards has issued the Cement Quality control order.
• As per the Quality control order, all the manufacturers of Flux cored electrodes are obligated to obtain ISI Mark Certification.

1. Types of Flux Cored Electrodes covered under IS 15769        

1. Procedure to obtain BIS Certification of Flux cored electrodes to use ISI mark as per IS 15769

• For Indian Manufacturers (Standard Timeframe – 30 days) click here
• For Foreign Manufacturers (Standard Timeframe – 180 days)click here

1. Requisites to get the BIS license for Flux cored electrodes

• Conformity of Raw Material as per IS 15769
• In-house testing laboratory for mandatory tests
• Competent Quality Control Personnel
• Adherence to the BIS guidelines for Flux Cored Electrodes as per Indian standard IS 15769
• There are 3 major categories of document required to get the BIS license:
  1. Administrative Details
  2. Technical Details
  3. Quality Control Personnel Details
  4. Commercial Details

1. Expenses involved in obtaining BIS certificate for Flux cored electrodes as per IS 15769 under the Product Certification (Scheme-I) of BIS :

• In the certification process, product testing is the most important stage as it determines whether the quality of the product meets Indian standards.
• For the same purpose, investments in testing facilities are required to install test equipment for internal factory test laboratories.
• Apart from charges mentioned above in the table, we may ask you to pay/reimbursement for a Pre-Visit at your Factory Premises to ensure the conformity of your product as per the relevant Indian Standard & BIS guidelines for its BIS certification.

1. Role of ERCS Private Limited in getting your product certified :

• To get BIS certification and produce a standard quality product, the manufacturer must ensure that their product must follow the specified Indian Standard Specifications (ISS) which we directly interpret to you from the BIS officials as per the Indian Standards.
• ECRS Private Limited will be your friend, philosopher and guide in the whole process of getting your product certified by the concerned authorities/ departments.

• Scope of work by ECRS Private Limited:

1. Ensuring the conformity of your product as per IS 15769:

ERCS Pvt. Ltd. has developed a vast network within the Electrical Steel Industry & various BIS departments to assist for ensuring conformity of the product Flux cored electrodes according to according to IS 15769.

1. Effective documentation with the awareness of the BIS guidelines:

In order to facilitate the manufacturing industry in obtaining BIS certifications, guidelines have been developed. Our team has the experience of completing over 150 projects and technically competent acquaintances in various Industries.

We are familiar with the Indian Standard Specifications & BIS guidelines and deliver the most suitable interpretation to the Quality Control Personnel so we can do a reliable and effective documentation of your product in accordance with the BIS guidelines.

1. A pre-visit can be paid at your factory premises:

In the process of getting BIS certification, the officer from BIS authority visits the factory for inspection. In order to get good results, the BIS inspection should go smoothly without any Non-Conformity. By keeping this goal in mind, our team will organize a pre-visit to your factory premises so that required changes can be adapted so as to remove the elements of fallibility.

1. Assistance for BIS audits:

We will explain the whole procedure of conducting a BIS inspection and make you aware of the things which need to be prepared and readily available at the time of inspection.

Benefits of getting ISI Mark for Flux cored electrodes to sell in Indian Market with our help

• The term “ISI mark" means, that a certain product conforms to the quality standards set up by the government.
• It is compulsory for Flux cored electrodes to obtain the ISI Mark and the violators are penalized with the material seize and a significant sum as fine.
• Getting certification improves the probability of your product to survive and compete in the market.
• Customers have the tendency of buying ISI certified products as it ensured safety and standard quality. Hence, with the certified products you can win the confidence and trust of the buyer.
• With the word of mouth of such client list, you can establish your credibility in the market.
• Hence with the renowned brand, you can raise the standard and benchmark the market value of the product.