Crystalline silicon is a form of silicon that can be either polycrystalline or monocrystalline. It is the main material used for making solar cells for photovoltaic technology. These cells are part of solar panels, which convert sunlight into solar energy. It is made up of several PV modules, and an array consists of multiple PV panels. To ensure safety, performance, and regulatory compliance, these modules must meet strict standards. This is where BIS registration for crystalline silicon PV modules is important.
The BIS (CRS) Registration is mandatory for Crystalline Silicon Terrestrial Photovoltaic (PV) modules (silicon wafer-based) that are sold or imported in India. This requirement ensures compliance with safety and performance standards, specifically IS 14286 (Part 1/Sec 1), IS 61730-1, and IS 61730-2. Manufacturers must obtain the certification, which involves laboratory testing conducted at BIS-approved laboratories.
Key Specifications of Crystalline Silicon Terrestrial Photovoltaic (PV) modules
Crystalline silicon terrestrial photovoltaic (PV) modules, also known as Si wafer-based PV modules, are a type of solar panel that uses crystalline silicon wafers to convert sunlight into electricity. The two main types of crystalline silicon PV modules are: monocrystalline and polycrystalline. The key features of the product include toughened glass with over 90% transmittance (minimum 3.2 mm thickness), resistance to potential-induced degradation (PID), a power temperature coefficient of -0.45%/°C or better, and three-layered backsheets.
In July 2013, the Bureau of Indian Standards (BIS) added several products under the Compulsory Registration Scheme (CRS). Crystalline Silicon Terrestrial Photovoltaic (PV) modules (Si wafer-based) were one of them. Under Scheme II of Schedule II, Crystalline Silicon Terrestrial Photovoltaic (PV) modules (Si wafer-based) get BIS registered and ensure that the product is of good quality and safe.
Key highlights under IS 14286 Part 1 & Sec 1, IS 61730 Part 1 & 2
1. IS 14286 (Part 1) and Sec 1 - Design Qualification
- Purpose: This standard evaluates the mechanical, thermal, and electrical requirements of the module to determine its qualification for use. The critical parameters are:
- Visual Inspection and Performance: Under Standard Test Conditions (STC).
- Environmental Durability: Test for resistance to damp heat, humidity freeze, and thermal cycle tests.
- Mechanical Strength: Tests for susceptibility to hail damage, static loads (wind & snow), and accelerated ageing.
- Electrical Safety: Insulation test, leakage current in wet conditions, and hot spot endurance.
2. IS 61730 Part 1 & 2 - Safety Qualification
- Part 1 Construction Requirements: Focuses on insulation, creepage distances, and clearance distances from an electrical perspective.
- Part 2 Testing Requirements: Perform safety tests for electric shock, fire hazards, and robustness.
Requirements for Module Components: Tempered glass with a thickness of 3.2mm, quality backsheets, and UV-resistant cables.
3. Additional Key Technical Specifications
- Output Warranty: >90% of total power to be supplied after 10 years and >80% of total power supplied after 25 years.
- Frame: Corrosion-resistant materials, usually made of anodized aluminum.
- Terminals: UV-resistant cables and dc plug connectors. The positive terminal is male, and the negative terminal is female.
BIS Update of Crystalline Silicon Terrestrial Photovoltaic (PV) modules (Si wafer-based)
The Bureau of Indian Standards (BIS) mandates the Compulsory Registration Scheme (CRS) Certification for Crystalline Silicon Terrestrial PV modules (Si wafer-based) under IS 14286 and IS/IEC 61730, requiring strict safety and performance testing. A concurrent running period allows compliance with older standards until 15 February 2027, after which only the updated 2023 versions are mandatory.
Benefits of BIS CRS Registration for Crystalline Silicon
Advantages of obtaining BIS Registration for Crystalline Silicon Terrestrial Photovoltaic (PV) modules:
- Legal Compliance: The BIS CRS registration is mandatory for selling PV modules in India. All producers must comply with the MNRE guidelines.
- Quality Assurance: BIS CRS registration certifies that the PV modules meet the Indian Bureau of Standards (IS 14286:2010, IS/IEC 61730) for reliability, efficiency, and safety from fires and electric shocks.
- Increased Trust in Consumers: The BIS mark assures reliability and safety to the buyer and thus increases confidence in the solar energy market.
- Competitive Advantage: Being known as a registered producer of BIS-certified PV modules provides significant market advantages over non-BIS-certified modules.
- Eligible for Government Projects: Registration is a prerequisite for bidding on public tenders, participation in government-sponsored renewable energy initiatives, and eligibility for large utility projects.
Document required for BIS registration under Crystalline Silicon in India
Below you can go through the list of documents required for BIS Registration of Crystalline Silicon:
- Manufacturer's business license and factory address proof
- Manufacturing process flow chart and factory layout
- Product specification sheet and module design documents
- Completed Components and Materials List (CCL) and Customer Declaration Form (CDF)
- Product photographs and label artwork
- BIS test report from a BIS-recognized laboratory
- User manual/installation manual
- Trademark certificate or brand authorization (if applicable)
- AIR documents (for foreign manufacturers)
- BIS application form and manufacturer declaration
Applicable Test Parameters for Crystalline Silicon
The key test standards for crystalline silicon PV modules are provided by IS 14286 and IS 61730; these are the standards that provide for design qualification (durability) and safety of crystalline silicon terrestrial PV modules:
- Performance and Efficiency: The performance and efficiency of the module will be measured by determining the I-V characteristics under Standard Test Conditions (STC).
- Damp Heat Test: Each module will be tested for 1000 hours at 85 °C (±2oC) and 85% (±5%) relative humidity.
- Thermal Cycling: Each module will be subjected to 200 cycles of thermal cycling at temperatures of -40 °C and +85 °C.
- Humidity-Freeze Test: Each module will be subjected to 10 humidity freeze cycles from -40 °C to +85 °C.
- UV Exposure: As part of the material pre-conditioning process, each module will be subjected to ultraviolet light to evaluate the performance of the materials.
- Mechanical Load Test: Each module must meet the mechanical loading requirements for wind and snow loading (typically between 2400 and 5400 Pa).
- Hail Test: The front of each glass module will be subjected to an impact test using ice balls.
- Insulation Test: The module must demonstrate that it will not have any leakage current.
- Wet Leakage Current Test: The wet leakage current test (WLCT) of a module will be performed under wet conditions.
CRS Certification Process of Crystalline Silicon Terrestrial
There are different procedures followed by Indian and foreign manufacturers for registration with the Bureau of Indian Standards (BIS). To apply for BIS Registration, please refer to these steps:
a). For Foreign Manufacturers:
- Appoint an Authorised Representative (located in India) to act on behalf of the manufacturer
- Register on the Bureau of Indian Standards (BIS) portal
- Complete an online application form
- Submit samples for testing to a Bureau of Indian Standards-accredited laboratory, and upload the results of those tests to the BIS portal
- Make payment and submit the applications
- The Bureau of Indian Standards will review the application
- If no queries arise, the Bureau of Indian Standards will issue a license on behalf of the manufacturer.
b). For Indian Manufacturers:
- Register on the Bureau of Indian Standards (BIS) portal
- Complete an online application form
- Submit samples for testing to a Bureau of Indian Standards-accredited laboratory, and upload the results of those tests to the BIS portal.
- Make payment and submit the applications
- The Bureau of Indian Standards will review the application
- If no queries arise, the Bureau of Indian Standards will issue a license on behalf of the manufacturer.
Checklist of Points for Obtaining BIS Registration of Crystalline Silicon
Here are a few key points to keep in mind while obtaining a BIS Mark for your product:
- Identify the relevant Indian Standards (IS 14286, IS 61730 Part 1 & 2).
- Verify product range (model variants, ratings, and technical details).
- Business license/company registration certificate
- Manufacturing unit details and factory address proof
- Test report from a BIS-accredited lab
- Authorization letter for AIR (if applicable)
- Quality control plan and process flow chart
BIS CRS Registration Fees in India for Crystalline Silicon
The fees for BIS Registration of the Crystalline Silicon are given below:
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COST FOR BIS REGISTRATION / ELECTRONICS PRODUCTS (Government Costs)
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Type of Fee
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New Application
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Renewal
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Inclusion
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Application Fee
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1000
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1000
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1000
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Processing Fee*
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25,000x2 = 50,000
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25,000x2 = 50,000
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15,000x2= 30,000
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Registration Fee*
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1000 x 2 = 2000
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1000 x 2 = 2000
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1000 x 2 = 2000
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Total
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53,000
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53,000
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30,000
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Note*
1. The processing fee and registration fee need to be paid within 2 years, as registration numbers will be granted initially for two years.
2. The cost of BIS registration will depend on the following factors:
· Location and Name of the Manufacturing Process (Overseas/ Domestic)
· Types of Products and model quantity
· Testing fee for the products
· Govt. Fee (BIS) and ERCS Service Fee
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Why Choose ERCS Private Limited as the Best BIS Consultant?
ERCS Private Limited is the leading BIS consulting firm in India, providing regulatory compliance services for Crystalline Silicon Terrestrial Photovoltaic (PV) modules. The company offers comprehensive support for BIS registration, including testing documentation and Authorised Indian Representative (AIR) services to help solar manufacturers enter the market quickly and affordably while meeting all requirements. ERCS started its operation in 2019 and completed more than 1500+ projects in 22 countries. The organisation partners with manufacturers as a trusted BIS certification partner to help them achieve compliance and maintain their competitive edge in the Indian market.