BIS Certification for Aluminium Alloy Hardeners (Master Alloys) IS 2047
Category: BIS Certification
Aluminum alloy hardeners, also referred to as master alloys, are vital to the metallurgical industry. This helps to improve the mechanical properties and performance of aluminium-based materials. To maintain product composition, safety, and quality, the Bureau of Indian Standards has produced IS 2047, stating the technical specification of the Product.
The standard has been formulated, but the Quality Control Order (QCO) requiring BIS certification for Aluminium Alloy Hardeners has not been officially published. It is assumed that the QCO will soon be published on the official BIS website. Let's go further and know more about the product and the certification.
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Note: The product is drafted, but the QCO has not been published yet. The official BIS website is expected to publish the QCO soon. |
Overview of Aluminium Alloy Hardeners (Master Alloys)
Aluminium alloy hardeners are considered to be pre-alloyed mixtures used to impart specific alloying elements into aluminium melts. They are applied to molten aluminium to introduce specific elements to alter the properties of the resulting alloy. This can improve properties such as quality, strength, corrosion resistance, grain structure, and castability, so they are required to manufacture high-performance aluminium products. These bars must be of good quality and meet the intended specific standards; therefore, product certification is compulsory.
Key Specification of IS 2047
The aluminium alloy hardeners, also known as master alloys, are intended for use in the aluminium foundry industry. Master alloys are semi-finished products added to molten aluminium to introduce specific alloying elements, achieving the desired properties in the final aluminium alloy.
- Composition: The chemical composition of different aluminium master alloys, including the percentage of the alloying elements contained in the master alloy, is specified by the standard. Some common alloying ingredients are silicon, copper, magnesium, manganese, and a few others.
- Form and Size: The standard lays down the permissible forms and sizes of the master alloy hardeners, such as ingots, waffles, or any other shape.
- Quality Requirements: IS 2047 specifies the specifications of quality for the master alloys concerning optimum purity, the free presence of defects, and homogeneity.
- Testing and Inspection: The standard states the methods of testing and inspecting the master alloys to establish their conformity with the required quality standards.
- Marking and Packaging: Provisions regarding the marking of the master alloy with important details of grade, composition, and the maker's name are laid down in IS 2047.
Basic Requirements for Obtaining BIS Certification for 2047
BIS Certification is provided to Aluminium Alloy Hardeners according to the requirements listed by IS 2047, and manufacturers must comply with the technical, procedural documentation, and requirements laid down by the Bureau of Indian Standards (BIS). The following are the primary requirements:
- Compliance with IS 2047 Specifications: The product must satisfy all of the chemical composition, physical properties, and performance criteria specified in IS 2047. Only those alloys that conform to these standards will be eligible for certification.
- Manufacturing Facility in Operation: The manufacturing organization under consideration must be operational with relevant infrastructure, machinery, and quality control systems in place so as to ensure the continuous manufacture of aluminium alloy hardeners as per the standard.
- In-House or Access to Testing Facilities: The manufacturer should preferably possess in-house laboratories for testing or at least have access to a recognized testing laboratory for conducting the testing of the product as required by the standard.
- Product Sample from Manufacturers Tested at BIS-Recognized Lab: The product sample shall be tested in a BIS-recognized laboratory to confirm its conformance with IS 2047. The test report is an inseparable part of the certification application.
BIS Certification Procedure For Aluminium Alloy Hardeners (Master Alloys)
To obtain BIS Certification for aluminium alloy hardeners (Master Alloys), go through the following points:
- Filing of the application: Manufacturers first register on the BIS portal and thereafter apply for a license by applying.
- Making of documents: It includes gathering all the documents like factory license, quality control plans, specifications of raw material, etc.
- Laboratory Testing: The samples of tin ingots must always be sent to a duly recognized laboratory under BIS for chemical composition testing.
- Inspection of the Factory: BIS officers examine the production process, quality control system, and layout arrangement within the factory.
- Granting of Licence: The licence is granted after the license inspection and checking, and upon verification of test reports for conforming tin ingots based on IS 26 are Standard Marks.
BIS Certifications can be obtained with respect to both Indian and foreign manufacturers:
- BIS Mark Certification Procedure for Indian Manufacturers
- BIS Mark Certification Procedure for Foreign Manufacturers
What are the timelines for Aluminium Alloy Hardeners (Master Alloys) BIS Certification?
In India, there are various timelines for BIS Certification for different types of producers. This is typically issued within 30 days, and BIS Certification for foreign manufacturers, typically issued within 30 days, and BIS Certifications for foreign manufacturers, which are released within 180 days.
Essential Documents Required for Aluminium Alloy Hardeners Under Scheme-I
Any of the following documents are essential to initiate the BIS Certification for aluminium or its alloy:
- Company registration (GST, PAN, Udyam/MSME)
- Product drawings or technical specifications
- Quality control manual
- Factory layout along with the manufacturing process flow
- Testing facilities (in-house or third-party laboratories)
- ISO 9001 Certificate (if any)
- Authorized representative's ID proof
Cost of Product Certification for Aluminium Alloy Hardeners
Go through the table to know the BIS Certification Cost for IS 2047:
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S No. |
Particular |
Amount (INR) |
Remarks |
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1. |
Application Fee |
1000 |
To be paid directly to BIS |
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2. |
Audit Fee |
7000 |
To be paid directly to BIS |
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3. |
License Fee |
1000 |
To be paid directly to BIS |
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4. |
Sample Testing Fee |
As Applicable |
To be paid directly to BIS (Testing charges vary from product to product and lab to lab.) |
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5. |
Minimum Advance Marking Fee |
As per the actual |
To be paid directly to BIS (Marking fee varies as per Indian Standard) |
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6. |
Renewal Fee |
1000 |
To be paid directly to BIS |
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7. |
Inclusion Fee |
5000 |
To be paid directly to BIS |
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8. |
ERCS Pvt Ltd Service Fee |
Please contact info@elitasrcs.com |
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Remarks |
Including all the taxes |
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Why Choose ERCS for Obtaining the ISI Mark?
With India's commitment toward more organized and standardised manufacturing processes, achieving compliance with BIS standards such as IS 2047 is paramount for manufacturers of Aluminium Alloy Hardeners (Master Alloys).
Choosing ERCS for ISI Mark Consultant (BIS certification) may be favorable because of their qualifications and ability to work within the certification process, along with their established network within the BIS (Bureau of Indian Standards) system. Since they can provide guidance and continue to act as an advisor, ERCS can help manufacturers find their way to the required Indian Standard Specifications (ISS) and guarantee that products comply with safety and quality standards.